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Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production Line

Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production Line

high-speed condenser welding machine

adjustable width condenser welder

MF DC transformer welding machine

Tempat asal:

Cina

Nama merek:

HWASHI

Sertifikasi:

CE

Nomor model:

WL-SQ-MF160Kx2

Hubungi kami

Permintaan Penawaran
Rincian Produk
Nama Produk:
Mesin pengelasan Mesin pengelasan Mesin lentur Mesin pengolahan kawat logam
Dimensi (l*w*h):
5000x2400x2200mm
Berat:
2500kg
Lebar pengelasan yang efektif:
600-1000mm (disesuaikan)
Jaminan:
1 Tahun
Transformator:
Trafo MF DC
Ketentuan Pembayaran & Pengiriman
Kuantitas min Order
1 Set
Harga
Dapat dinegosiasikan
Kemasan rincian
Paket kayu layak laut dari Film PVC untuk FCL
Waktu pengiriman
30 - 60 hari kerja setelah menerima pembayaran Anda
Syarat-syarat pembayaran
L/C,T/T
Menyediakan kemampuan
50 Set per Bulan
Deskripsi Produk
Automated High Speed Condenser Welding Machine with Adjustable Effective Width
Product Overview
The Automated High Speed Condenser Welding Machine is a gantry-type multi-head spot welding system engineered for high-volume wire-on-tube (WOT) condenser manufacturing. Designed specifically for refrigerator, freezer, and commercial refrigeration production lines, this machine delivers precise, consistent wire-to-tube welds at industrial scale.
Equipped with multiple synchronized welding heads and a servo-driven double-layer feeding system, the machine executes the entire welding cycle automatically after material loading. The adjustable effective welding width accommodates a wide range of condenser panel sizes, eliminating the need for dedicated tooling changes between product specifications.
Key Advantages
  • Fully Automated Welding Cycle
    Once the operator loads materials and presses start, the machine executes the complete welding sequence autonomously. The dual-layer feeding system allows simultaneous loading and welding operations for uninterrupted batch production.
  • Adjustable Effective Welding Width
    Freely adjustable width accommodates various condenser specifications without mechanical modification, handling narrow to wide panels with a single machine.
  • Multi-Head Gantry Welding System
    Multiple welding heads operate simultaneously, dramatically reducing cycle time compared to single-head alternatives with individually controllable parameters.
  • Intelligent Welding Parameter Management
    101 stored welding models with quick-change capability, 3 selectable pressurized curves, PLC-controlled with color touch screen HMI, and password-protected parameter storage.
  • Superior Weld Quality with MFDC Power
    Medium-frequency inverter DC power supply delivers precise current adjustment, higher power factor (0.85-0.90), three-phase balanced load, and maximum secondary short-circuit current up to 40 KA.
  • Voltage Stability Under Factory Conditions
    Built-in network voltage floating compensation ensures consistent output voltage (±3%) even with input power fluctuations of ±10%.
Technical Specifications
Parameter Specification
Model WL-SQ-150K*2 (Customizable)
Input Power Three-phase 380V±10% 50/60Hz
Rated Capacity 150 KVA * 2 (Customizable: 100KVA, 160KVA)
Rated Duty Cycle 50%
Maximum Secondary Short-circuit Current 40 KA
Effective Welding Length 1500 mm (Customizable up to 2000 mm)
Effective Welding Width 600 mm (Customizable: 600-1200 mm, dual-zone available)
Automatic Moving Speed 200-500 mm/s (adjustable)
Control Mode PLC + Touch Screen HMI
Cooling System Water-cooled (transformer, thyristor, electrodes)
Applications
Industry Typical Products
Household Refrigerators Wire-on-tube condensers, skin condensers
Commercial Refrigeration Display cooler condensers, bottle cooler condensers
Freezers Chest freezer condensers, upright freezer condensers
Air Conditioning Condenser panels, evaporator coils
Heat Exchangers Wire-on-tube heat exchangers for various HVAC applications
OEM Appliance Manufacturing Batch welding of wire to Bundy tube / copper tube
Weldable Materials
  • Steel wire to Bundy tube (邦迪管)
  • Steel wire to steel tube
  • Copper wire to copper tube
  • Aluminum wire to aluminum tube (with proper electrode selection)
Production Workflow
  1. Load wires onto the first-layer fixture via magnetic wire filling device
  2. Place serpentine tube onto the wires
  3. Load top-layer wires over the tube
  4. Press start — machine executes automatic welding cycle with fixture stepping and simultaneous multi-head welding
  5. Auto fixture exchange — while one fixture is being welded, the other is being loaded
  6. Unload finished condenser and restart cycle
Production Line Components
Complete production line includes: high-speed wire straightening and cutting machine, tube straightening and cutting machine, tube bending machine, automatic condenser welding machine, and additional equipment such as tube end expanding/shrinking machine and condenser folding machine.
We design complete production lines based on your product drawings and efficiency requirements. Simply provide your specifications, and our engineers will develop the optimal solution for your needs.
Wire Tube Condenser Production Process
Condenser production process diagram showing dual-fixture system for simultaneous welding and loading operations
Dual-fixture system allows simultaneous welding and loading operations. While one fixture undergoes welding, operators load materials onto the second fixture, with automatic fixture exchange to maximize efficiency.
Complete Production Line Solutions
Complete condenser production line layout showing equipment arrangement
Condenser production line equipment overview
Wire tube condenser manufacturing system components
Industrial condenser production machinery in operation
Automated condenser assembly line showing finished products

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